Project Overview
The Project – Expanded Polystyrene Carpet Cassettes for Carpet Displays
For many years hanging carpet samples over wooden dowels creating sample displays was the norm. However, these did not provide security of the sample pieces. Carpet manufacturers have looked for a solution for this and are now using expanded polystyrene carpet cassettes.
Visitors taking the sample pieces of carpet off the dowels and taking them away from the showrooms left the displays looking tired and unprofessional. Thus leaving manufacturers with incomplete display units. Often sample pieces of the most popular carpet designs were removed from the displays. This was resulting in loss of sales of these ranges as visitors did not have them as samples to view.
They were, therefore, looking for an alternative for their displays to provide a more secure and aesthetically pleasing display. Molygran has worked closely with carpet manufacturers to develop expanded polystyrene carpet cassettes. EPS carpet cassettes have completely changed the way manufacturers display their carpets samples. Both lightweight yet durable, the cassettes enable quick and easy change around for launching new ranges.
With our CNC cut polystyrene, we are able to provide many different styles of cassettes to accommodate different stands, thicknesses of carpets and marketing graphic material with no tooling or set up charges. Molygran is the go-to supplier for carpet cassettes and we also offer a same-day express service for those last minutes jobs.
For more information or to discuss how we could help you, please Contact Us.


Benefits
- Carpet samples can be permanently fixed to the carpet cassettes keeping your display unit intact for its lifetime.
- Expanded polystyrene sample cassettes are extremely lightweight so easy to handle, transport and install into display units.
- Carpet cassettes are easily replaced with the next sample cassettes when new ranges are launched.
- Molygran CNC cut polystyrene cassettes so there is absolutely no tooling charges.
- Molygran have extremely quick turnaround times (5-7 working days standard, with 2-3 or same day express service available).
- Molygran offer over 150 years combined experience and knowledge in the industry so can always provide the best solution.
The brief
Carpet displays had been the same for many years; carpet samples hung over wooden dowels. However, as years have gone by, manufacturers have noticed one particular issue with the sample pieces being taken off the dowels and taken offsite by visitors. In need of a more secure and permanent fixture, they came to Molygran in the hope expanded polystyrene could be the answer.
The new display needed to hold the carpet samples more securely whilst still having a sleek minimalist design. It needed to be lightweight so as not to affect timings and costs in the during the setup of the displays. It also needed to be durable to withstand the heavy use and the lifetime of the product as ranges are not often changed.
The solution
Along came expanded polystyrene carpet cassettes. A design completely different from that of the previous wooden dowel system. For many years we have worked alongside carpet manufacturers to design carpet cassettes to meet their needs. From rounded, key-shape, horizontal and diagonal, there is nothing that phases us. The more peculiar, the better for us!
The cassettes were designed to ensure they met all the needs of the manufacturers. With different styles such as the simple rounded cassette to snugly hold the thicker carpets in place, to the key-shape design to keep the smaller pile secure; Molygran’s carpet cassettes are now the go-to for most carpet manufacturers.
Molygran are the first people I would contact for my carpet cassettes as the service we have received from them has been first class.



